Scrap logger/balers are workhorses that should be built to withstand heavy-duty daily use for extended periods of time. The best way for you to extend your scrap logger/baler’s service life is by consistently performing regular inspections and routine service.
When you buy a scrap logger/baler, it should come with an operator’s manual that provides photos and diagrams of your machine’s parts, so you’ll know where to find the hoses, filters, and more. The operator’s manual also outlines various maintenance tasks, including when and how to perform service.
Read this manual from cover to cover. Refer back to the manual regularly to ensure that you stay up to date on the maintenance tasks to limit the downtime of your equipment. In this article, we’ll dive into some steps you can take to prolong the life of your scrap logger/baler.
Perform a Pre-Check Before Beginning Operation
Perform a pre-check of your machine each time you begin operation. The pre-check procedure is outlined in your operator’s manual and will help you determine whether your machine needs service before use. These routine inspections can help limit downtime and extend the life of the machine, catching potential issues before they become larger problems.
When to Perform Routine Service
Your scrap logger/baler will greatly benefit from pre-established inspection intervals. Regularly monitoring your machine’s operational hours, usually located inside the cab or on the machine, will allow you to know when it’s time to perform routine services.
- 500 hours: Fresh engine oil is required to reduce friction in the engine and prevent wear on your machine. We recommend filter replacement and engine oil change every 500 operational hours.
- 2,000 hours: Hydraulic fluid is required to ensure smooth and efficient action of your hydraulic system. We recommend replacing the hydraulic fluid every 2,000 operational hours
5 Inspection Points For Your Scrap Logger/Baler
Air Filters
Air filters allow your engine to “breathe” and operate at peak efficiency. Replace your air filters every 500 operational hours. Replacing the air filters is easy if you have the right type of filter for your machine.
See your machine’s operator’s manual to determine which filters are right for your model. Keep extra filters on hand to ensure you’ll be ready to change filters every 500 operational hours.
Engine Coolant
Low coolant levels can cause your machine’s engine to overheat. During your routine inspections, be sure to check engine coolant levels and add coolant as needed. Monitor your engine temperature throughout the operation of your logger/baler and if signs of overheating are present, immediately stop your equipment and check coolant levels.
Hydraulic Hoses
Worn and leaking hoses can result in additional downtime for your machine which is why it is important to inspect your hydraulic hoses regularly. Look for signs of leaks, fray, or wear and check for fluid near your hydraulic hoses, as this could be a sign of a leak. These regular inspections will give you insight into when and if it is time to replace your hydraulic hoses.
Wire Harnesses
Wire harnesses control and protect the electrical system of your machine. Inspect your wire harnesses regularly to ensure optimal performance.
During the check, ensure the wiring is properly protected and functional. Watch for signs that wires are frayed or damaged, or that the wire harness has been compromised. This will help prevent downtime.
Pumps & Valves
Pumps and valves are an essential part of your equipment. During normal operation, pumps and valves keep the system functioning and the moving parts of your machine working.
A good logger/baler operator will have the experience to know when things are not operating normally. Monitor your pumps and valves by listening to your machine while it’s running. Listen for changes in operation, and stop operation as soon as you’ve noticed a problem. Continuing to run your machine when there’s a mechanical problem can lead to bigger issues in the future.
Get the Most Out Of Your Machine
Following these recommendations will help you identify issues before they become larger problems, limit downtime, and give your machine every opportunity to extend its operational life. At Aljon, some customers who took the time to care for, service, and maintain their equipment have been able to operate their scrap logger/baler far past the traditional “operational life;” some reaching over 30,000+ operating hours!
Train your operators to perform inspections to ensure your machine is properly maintained. Have each operator read the operator’s manual, and keep the manual within easy reach to ensure that your operators have the resources they need to get the work done.
The professionals at Aljon can help you throughout the life of your scrap equipment. For more information about performing inspections, buying replacement parts, repairs, or just general maintenance needs for your Aljon scrap equipment, please contact us.
